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Lean Management Enterprise:



For Senior Executives - Gaining visibility and clarity towards greater excellence



Duration



8 hours



Award



Certificate of Accomplishments



Overview



Still learning from Toyota? Still allowing organizational workforce copying what other have found? Still focusing on piecemeal change?


Lean / Agility is about flexibility and the ability of an organization to rapidly adapt and steer itself in a new direction. It’s about minimizing handovers and bureaucracy, and empowering people. Every organization has different ingredients (problems) and requires specific recipe (unique roadmap). Here is the aim is to build stronger, more rounded professionals out of all people within the organization. Being Lean is not just about changing the manufacturing processes or any other support function on its own. The key has been adhering to the “end-to-end principle” and working in multidisciplinary teams all focused on flowing the value added continuously and united by a common definition of success.


Without the commitment of the organization’s senior management and the establishment of an effective Lean project management platform, all aligned to common purpose, there can be no successful Lean transformation.

Transforming manufacturing facilities into competitive world-class platforms requires a holistic plan aligned with the organization’s overall goals. A transformation policy must be drawn up that deploys all the manufacturing resources into a common direction within a long-term strategic plan. A successful transformational change is predicated upon an organization's ability to understand the dimensions influencing change interventions and to better understand why some Lean interventions succeed while others do not. Senior executives must understand the relationship between organizational performance and change dimensions and their impact on the organization’s needs.


This program has twofold, first it assists in developing leader capability to see see where their organization could go and second, it aims to guide senior executives for better understanding of the lean philosophy, approach and application along with its supporting strategies essential to move organization workforce towards its vision. It enable senior executives to develop the best in their key people and to guide them effectively. Also, this program will help senior executives to see where their organizations can be? What is the level of organization readiness to move forward and what would take to engage them into one common purpose and voice towards its vision.



Program Outline



Theme 1 -
Lean Awareness for senior executives





  • Complexity of current manufacturing systems
  • Impact of misalignment and misplaced priorities
  • Threats of future business trends
  • Interrelation between Lean, Just In Time and agile manufacturing
  • Gaining Clarity of the lean philosophy, its approach and application
  • Toyota (TPS) vs. Apparel Manufacturing


Theme 2 -
Strategic and Tactical Alignment





  • Core competences in response to business trends and organizational vision
  • Strategic themes necessary and financial perspectives
  • Critical success factors and key driving forces
  • Competitive dynamics and tactics
  • Pathway towards effective change (manufacturing attributes)
  • Leading with purpose and dedication through guiding principles


Theme 3 -
Supporting strategies
towards Sustained excellence





  • Importance of assessing organizational readiness
  • Why horizontal organizational structure should be considered
  • How to optimize manufacturing cost
  • Positive reinforcement of work behavior in the workplace
  • Change management framework to consider
  • Continuous improvement policy is paramount


Outcomes



  • Deepen understanding of the lean philosophy, approach and application to work specifically in the apparel industry
  • Understand the key principles of lean manufacturing driven lean thinking
  • Define the core competencies towards greater competitive platform thrived from organizational vision
  • Plan Strategic objectives and analyze critical success factors and key driving forces
  • Prioritize the way forward to raising manufacturing standards in line with the strategy
  • Conduct breakthrough and onboarding sessions to align Managers and staffs to common goals
  • Guide and align factory management to better tactical and operational planning in response to the key driving forces in order to overcome today and future challenges
  • Identify the root causes behind mediocrity and areas for improvements
  • Comprehend the 4 rules of Toyota that lead to stabilize process and flow and align the workers and staffs to corporate objectives.
  • Comprehend the costly problems generated from management systems and concepts
  • Set the skilling strategy to bridge the GAP
  • Define the role of Human capital to sustain and improve profitability ratio.


Shaping the Next Generation of Professionals




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